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Repair Instructions for the RX 4 to 6 in

Effective: November 22, 2023

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Introduction

Read all of the instructions before proceeding.

Refer to Kadant Johnson assembly drawing for part identification and to drawing A37640 for torque specifications. For easy identification, parts used in individual steps are often accompanied with their position in the assembly drawing [e.g. gasket (8B)]. Tighten all fasteners in a star pattern. Certified drawings are available upon request. Dimensions are for reference only and subject to change.

Bolt-Torque
How to Torque a Flange

Safety

warning symbol

This safety symbol alerts you to risk of death or injury if the instructions are not followed. In all steps, death or injury may result if the machine is not de-energized, depressurized, cooled, and stopped. Death or injury may occur if the product is operated with a fluid type or at a pressure, temperature, or speed that do not meet its specifications. Death or injury may occur if heavy parts and pinch hazards are not handled properly. Follow your company’s safety procedures.

Step 1

Remove the head (2).

NOTE: Seal ring replacement may be done on or off the machine.

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Equipment must be cool and free of pressure.

STEP 2

Remove the assembly plate (31).

STEP 3

Remove the cap screws (9A) located on the outer diameter of the assembly plate.Remove and discard the seal ring (5), springs (7), and O-ring (12A).
IMPORTANT: The cap screws are holding the seal ring in compression. Use caution when removing. Do not discard the cap screws and save for later use.
NOTE: The 5" and 6" inch unions have an extra O-ring (10A), remove and discard.

Step 4

Remove the counterseat insert (6), O-ring (12), and gasket (38) from the nipple (4).

Step 5

If working on a dual flow union, inspect the bushing in the head. If it is worn or damaged, replace it. Inspect the bearings. If bearing replacement is needed, follow the below "Bearing Replacement" instructions before proceeding.
NOTE: Repair kits are available for ball bearing bearings only. Tapered roller bearings must be replaced by Kadant Johnson.

Step 6

Discard the counterseat, seal ring, gaskets, and O-rings. Inspect the pins (6A) on the end of the nipple. Inspect and clean all gaskets, O-ring, and sealing surfaces. Replace any damaged parts.
IMPORTANT: Do not scratch or damage the counter seat sealing surface.

Step 7

Install a new O-ring onto the new seal ring. Install new springs into the assembly plate. Align the holes on the seal ring with the pins on the assembly plate and gently install the seal ring. Secure with cap screws.

IMPORTANT: Use a clean soft cloth when compressing the seal ring. Do not scratch or damage seal ring.

Step 8

Install a new counter seat gasket and O-ring onto the nipple. Install the counterseat aligning the holes with the pins.
IMPORTANT: Clean the sealing surface of the seal ring and counterseat with acetone and a clean cloth before proceeding.

Step 9

Install the assembly plate onto the body.
NOTE: For 5" and 6" unions, install the extra O-ring before installing the assembly plate.

Step 10

Install the head using a new gasket.
NOTE: Reinstall the union to the roll if it was removed for repair.

Step 11, BEARING REPLACEMENT (4" and 5" UNIONS)

The rotary union must be removed from the roll. Remove the retaining ring (16) and tab washer (13). Slide the body (1) off the bearings.
NOTE: For 5" unions, remove the retaining plate from the body.

Step 12

Remove the retaining ring (9) and thrust washer (8) from the nipple. Using a press remove the bearings (3) and bearing spacer (11). Slide the retaining ring (16) and tab washer off of the nipple. Clean and inspect the nipple, replace if damaged.

Step 13

Grease the new bearings by filling the cavity between each ball with the appropriate grease.
IMPORTANT: Refer to the Kadant Johnson drawing for grease specifications.

Step 14

Slide the retaining ring followed by the tab washer over the nipple. Using a press fixture, press a bearing onto the nipple until it rests against the shoulder. Install the bearing spacer followed by the second bearing. Install the thrust washer followed by the retaining ring.
NOTE: For 5" unions, slide the retaining plate over the nipple before installing the bearings.
IMPORTANT: Only apply pressure to the inner race of the bearing.
NOTE: If the bearings are heated to 275⁰F (135⁰C) in an oven, a press is not needed.

Step 15

Clean out the body and dry. Slide over the bearings and install the tab washer and retaining ring.
NOTE: For 5" unions, install the retaining plate using cap screws.

Step 16

Add 50 grams (approx. 20 pumps) of appropriate grease to the grease fitting.

Step 17

Follow steps 6 - 10 of the above repair instructions to finish the repairs.

Questions or Comments?

If you have installation questions or comments to improve these instuctions, we are here to help! Fill out the form below or call 269-278-1715.






R-4-6-INCH-RX

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The Kadant Johnson Warranty
Kadant Johnson products are built to a high standard of quality. Performance is what you desire: that is what we provide. Kadant Johnson products are warranted against defects in materials and workmanship for a period of one year after the date of shipment. It is expressly understood and agreed that the limit of Kadant Johnson’s liability shall, at Kadant Johnson’s sole option, be the repair or resupply of a like quantity of non-defective product.

Kadant Johnson rotary joints and accessories could be subject to European Pressure Equipment Directive 2014/68/EU (PED). Modifications or changes to rotary joints and/or accessories are only permitted upon approval of Kadant Johnson. Only genuine Kadant parts and original accessories will ensure the safety of these assemblies. The use of other than original parts voids the warranty and will lead to forfeiture of the declaration of conformity and will invalidate any liability for damages cause thereby.